Sprawled across the picturesque and serene hills of Anamallais in Tamil Nadu and Coorg & Chikmagalur in Karnataka, our estates produce some of the best South Indian teas in the country. We have 7 tea estates that cover an area of nearly 2000 hectares with an output of around 7.50 million kilograms of tea annually. We use the finest tea leaves, carefully harvested from our estates to offer some of the best Premium Orthodox and CTC teas in India.
Orthodox method
Plucking
The leaves are harvested by hand, usually ranging between just the unopened bud to the top three leaves and a bud.
Withering
The leaves are laid out to gradually lose moisture and wither for several hours to prepare them for further processing. The leaves are then very gently fluffed, rotated and monitored to ensure even exposure to the air.
Rolling
Using mechanical jackets, the withered leaves are gently twisted to give them their unique long leaved appearance.
Fermentation
After rolling, the leaves are laid out to rest for several minutes to allow fermentation to take place. Here, the oxygen in the air interacts with the now-exposed enzymes in the leaf, turning it a reddish-brown colour and changing the chemical composition. This step is important as it has the greatest impact on the complexity of the flavour and aroma.
Firing
This is final step in the production process. The tea is "fired" or dried to quickly dry the leaves to below 3% moisture content and stop the oxidation process, following which the tea is graded.
CTC Method
Withering
Fresh, green tea leaves are withered to reduce the moisture content and allow the flavour compounds to develop. Freshly plucked leaves are laid out in a series of troughs and subjected to carefully monitored and conditioned air.
CTC or Crush, Tear and Curl process
This process involves shaping the withered leaves into a tight form. Stainless Steel Mandrels, where grooves are intricately ground, lend the shape and granular nature to the tea. During the process, essential oils and sap tend to ooze out of the leaves, intensifying the taste further.
Fermentation
Here, the enzymatic browning of the processed leaves is controlled through the application of air.
Drying
To give the tea its natural black appearance and improve its keeping quality, moisture is rapidly evaporated from the fermented leaf. This process enhances the flavour and ensures higher shelf-life
by bringing down the tea’s moisture content.
All our plantations and factories are certified under Rainforest Alliance, Trustea, Ethical Tea Partnership and SA8000.
We manufacture tea with
95%
of the energy sourced from biomass briquettes
To manufacture around 7.5 million kilograms of tea annually in our factories, approximately 27,000 CMT of firewood is consumed, which is equivalent to 4,800 chopped trees per year. Knowing the impact this will have on the environment, we switched to a greener, alternative fuel called briquettes. Made from extruded, compressed and shredded combustible materials such as dry grass, compacted wood shavings, saw dust husks, corn stalks, husks, leaves or any bio mass material, we are able to manufacture tea with 95% of the energy sourced from biomass briquettes.